Pressure Relief Vent Replacement Guidelines
- Expired service life: Replace if the vent has reached or exceeded its manufacturer-recommended service life (typically 5-10 years), as internal components degrade over time.
- Visible damage: Cracks in the housing, structural corrosion, or bent/missing parts that impair performance require immediate replacement.
- Leakage: Even minor leakage signals worn seals or valve seat damage, necessitating replacement to prevent pressure-related hazards.
- Improper activation: Frequent opening below rated pressure or failure to reseal properly indicates calibration issues or internal damage.
- System changes: Upgrades to higher pressure/temperature operations or media changes (e.g., to corrosive gas) may require compatible vents.
- Post-incident replacement: After overpressure events, fires, or mechanical shocks, replace vents even if they appear intact, as hidden damage may exist.
Regular inspections should include checks for these issues, with replacement prioritized to maintain system safety and prevent catastrophic failures.